CAT Vocational I was just about ready to try the remaining 3 injectors but I took the truck out for another drive and the crankshaft decided to let go. It may be best to take the vehicle to a professional, depending on how good you are with your vehicles electrical system. Call our ASE Certified Technicians at 844-304-7688, orrequest a quote online. Remove the nuts and spacers (1), and remove exhaust, Illustration 1 g00284845 Typical example (1) A thin film of 2P-2333 High Temperature Sealer is applied to the outside diameter of the male end of, Remove & Install Rocker Arm & Shaft Assemblies Start By: a. remove the valve cover(s) Valve rocker arms (1) and unit injector rocker arms (2), Remove & Install Valve Cover Base Start By: a. remove valve covers 1. Home / / cat 3406e running rough. These include jacket water or block heaters, and inlet air heaters. After a few years, this rubber will harden, which can cause oil leaks as well. Finally, refer to your engine's operating and maintenance manual for the recommended fuel and lube oil for the ambient conditions in which the vessel operates. Bleed valve. Loosen the two nuts and remove connector (2) from electronic unit injector. Caterpillar has also made iron modifications to help reduce white smoke. EC-6TW. Eaton Winner EC-6TW EC-TW Series Hose Conductive. The bearings in the kit, both rod and main, are made with a blend of various metals that are perfectly engineered for strength, without being brittle and easily breakable. The second big step was a focus on developing and manufacturing construction equipment. https://developers.google.com/maps/terms-20180207#section_9_3 I would make sure had no air in fuel before replacing hard parts. Now with the three injectorsdid you ever have them tested to see if the remans we're actually bad? If you would try before you start the truck in the morning pump the priming pump up then start the truck this will tell us if it is an issue with the fuel bleeding off causing the rough idle. Some improvements are less about design and more about product offering. Subject: Cat 3406e trouble michigan 2000 kenworth with 3406e ran fine until the other day. 27. This flow takes air and heat away from the housing. Sorry for the 60 questions, just trying to give you ideas of where to look. I do know a guy that drove his truck from Arizona to Nebraska with a broken crank who just thought he had an injector going bad. Natural disaster assistance is just one more way were here for you during tough times. The pistons we sell for the 3406E all have forged steel crowns. Did you run return into a bucket and look for a lot of bubbles in the return? The pistons are manufactured using computer controlled machining for the most precise specifications. We also recommend using DIESEL EXTREME to clean out the fuel system on your truck.If the truck runs rough only at idle, a stiction issue is likely, so treat this the same way.If the truck is running rough all of the time, it can be a little more complicated. 30. From the channel, the fuel goes through check valve (13) into the bottom of priming pump (4), through the priming pump, out check valve (14) and into passage (34) in the housing. No air in the fuel and restriction barely moves the needle on the gauge. Fuel: DieselCubic Inch Displacement: 893Cylinder Bore Diameter: 5.400-5.402" (137.16-137.211 MM)Stroke: 6.500" (165.1 MM)Cylinder Configuration: L6Engine Comments: 3406E truck, OHC, 24 Valve. A like-new machine with a like-new warranty and a new serial number, all at a fraction of the cost of a comparable new machine. Please remember that when buying products from HHP, we always require a part number or engine serial number, depending on the product you wish to purchase. Cat Reman long blocks . Would you like to do that now? Eaton Weatherhead H24306 Braided hose ID 0.38 Inch OD 0.5 Inch Length 50 Foot. I had one do the same thing about a year ago. Various work-arounds were made to try and solve this problem, but none were cost-effective or timely. When you buy Cat and MaK equipment you get the full support and commitment of a local Cat dealer, wherever you are in the world. Fuel pressure is running 63 psi at idle and around 90 psi at high idle. Caterpillar 3406E Engine Specifications Fuel: Diesel Cubic Inch Displacement: 893 Cylinder Bore Diameter: 5.400-5.402" (137.16-137.211 MM) Stroke: 6.500" (165.1 MM) Cylinder Configuration: L6 Engine Comments: 3406E truck, OHC, 24 Valve Caterpillar 3406E Serial Numbers and Casting Numbers Or view the PDF here. It was the last the 3406 model engine, with its predecessor being the 3406C. Perhaps Cat Parts Catalogs to find parts specific to your Cat machine. . Your email address will not be published. Do you not know anyone with a E you can borrow there ecm for a day to test.?? Drive sleeve. Are you setting the trim codes on the injectors? Pins and connectors are good. JavaScript is disabled. The product quickly became the hot item for Bens company, the Holt Manufacturing Company. The first big step in recovery was that Caterpillar began making diesel engines, which debuted in 1931. Holt Manufacturing Company did well, but also had a strong competitor: C. L. Best Tractor. Rumor has it that Caterpillar skipped the D in the series, because their Marketing department pointed out that there were too many negatives that could be associated with the letter D. In the series, the A and B were completely mechanical, and the C was mostly mechanical with an electrically-controlled fuel pump, depending on the year it was produced. I don't like seeing guys throwing good money at bad. While they add time to a replacement, they can save you hundreds of dollars. For example, we can sell something we call a pin and roller kit. The only word I got from the owner was that he was done driving it the way it was running. set them to what is stamped on injectors, the purpose of the trim codes is to smooth out the motor Also wondering if any change when under a pull? 12. For a better experience, please enable JavaScript in your browser before proceeding. Please select the number of verifiable months youve been driving professionally using your Class A CDL within the last 3 years. The fuel in the passage is the supply for transfer pump (18). The E was the first successful fully electronic motor. Use the ERA equipment CO2 Calculator to estimate the CO2 emissions per hour of use of the Bell L2606E or other Wheel Loaders. Additional information is available in this. Linked In. SLEEVE METERING FUEL PUMP Construction technology for Cat machines and equipment boosts productivity, improves efficiency, saves fuel and reduces costs. I have checked the fuel pressure and it is 39-40psi at 1,000rpm. I have also shorted them all out except for one leaving it to run on one cylinder and you still cant tell. Fuel injection pump. (GOOD USED/ RUN TESTED/ FULLY INSPECTED) 1994 Caterpillar 3406E Diesel Engine (40PIN), Serial # 5EK15882, AR # 1111463, 475 HP @ 1800 RPM, 14.6L, Short Block # 0R9208, TEST RUN . or visit the ERA Equipment CO2 Calculator to find out how to optimise your CO2 emissions. Simply enter your address and select the type of equipment you're looking for. Just like the rebuild kit above, this guy is made in an ISO certified facility, so the quality is guaranteed. Privacy | C-15 and C-16 Industrial Engines Pinion Clearance Adjust, C-15 and C-16 Industrial Engines Electric Starting System Test, C-15 and C-16 Industrial Engines Charging System Test, C-15 and C-16 Industrial Engines Battery Test. MARINE PRODUCT SUPPORT Products from Highway and Heavy Parts presented on this website are not to be confused with any of the products or trademarks of any OEM company. It seemed to help but did not solve the problem. Apparently cat had a problem with intake manifold temp sensors and running rough in the early years but this one does not fall into that category. The CO2 emission evaluation can be carried out based on different energy consumption scenarios or other variables. What will that new or used Cat machine cost you? The piston rings are also designed with an eye to detail, and the oil control ring especially has exact tangential tension to seal the cylinder and collect oil perfectly. cat 3406e running roughilovekickboxing closed suddenly. Internet Explorer users may experience issues with certain features of our site. EN-6TW. This can be treated like any other stiction issue. It started one day and steadily got worse. The soft earth out in California wasnt firm enough for the tractors to work on, and they kept sinking. Want more info on your ESN? All of this didn't help any. For example, the 3406E marine engine uses only three of the six cylinders during cold mode operation. I don't hardly use the automated cylinder test anymore, but run the engine with five injectors cut out running on only one cylinder @ a time. Cat Reman parts offer the same quality as new Cat parts, at a fraction of the cost. The 3406E was one of the best engines that Caterpillar produced. I'm sure this has been my problem all along. Well, we're taking you through this engine in detail, so wonder no more! Cat 3406E 550hp missing and spewing blue smoke while going through low gears backing up or turning, clears up at higher Ask an Expert Car Questions Truck Repair Cat 3406E 550hp missing and spewing blue smoke while going Answered in 19 minutes by: Cat Man, Cat Engine Expert I am ASE Master Truck Certified. However, like all engines, they still had their issues. 2 Years Improve productivity and lower heavy equipment operating costs with Caterpillar Global Supervisor Training and Jobsite Analysis. 35. It also helps that they are a pre-emissions engine, which is preferred by many that drive and work on these heavy duty diesel engines, but is outlawed in the state of California. Or, if you already know the name of the dealer you're searching for, you can type in the dealer's name for a list of locations. Loosen the two nuts and remove connector (2) from electronic unit injector, Remove & Install Valve Covers Fluid Spillage Containment Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, Illustration 1 g01431260 Typical Example Illustration 2 g00285630 Tightening Sequence For Valve Cover And Base Note: Apply 4C-4030 Thread Lock Compound to the bolts that, Illustration 1 g00859782 (1) Valve rocker arm assembly (2) Valve lash Inlet valves 0.38 0.08 mm (0.015 0.003 inch) Exhaust valves , Illustration 1 g00287811 (1) Ball (2) Diameter of rocker arm shaft 40.000 0.010 mm (1.5748 0.0004 inch), 3406E and 3456 Industrial Engines Turbocharger, 3406E and 3456 Industrial Engines Exhaust Manifold, 3406E and 3456 Industrial Engines Rocker Arm & Shaft Assemblies, 3406E and 3456 Industrial Engines Valve Cover Base, 3406E and 3456 Industrial Engines Valve Covers, 3406E and 3456 Industrial Engines Valve Mechanism Cover, 3406E and 3456 Industrial Engines Valve Mechanism, 3406E and 3456 Industrial Engines Rocker Shaft, C-15 and C-16 Industrial Engines Pinion Clearance Adjust, C-15 and C-16 Industrial Engines Electric Starting System Test, C-15 and C-16 Industrial Engines Charging System Test, C-15 and C-16 Industrial Engines Battery Test. In the 3406Es with a 5EK engine serial number, there was a pretty bad and widespread crankshaft breakage problem. Winner by Danfoss EC-6TW EC-TW Series Hose Conductive, Winner by Danfoss EN-6TW EN-TW Series Hose Non-Conductive, Boston by Danfoss Polyforce II Industrial Hose Air and Multipurpose H27506BK-600R, Boston by Danfoss Polyforce II Industrial Hose Air and Multipurpose H27506RD-600R, Weatherhead by Danfoss H00906-250R Braided hose ID 0.38 Inch OD 0.65 Inch Length 250 Foot, Weatherhead by Danfoss H00906-25R Braided hose ID 0.38 Inch OD 0.65 Inch Length 25 Foot, Boston by Danfoss Clearforce-R Industrial Hose Food and Beverage H28506-300R, Weatherhead by Danfoss H00906-50R Braided hose ID 0.38 Inch OD 0.65 Inch Length 50 Foot, Weatherhead by Danfoss H24306-100R Braided hose ID 0.38 Inch OD 0.5 Inch Length 100 Foot, Danfoss 06E-406 E Series Crimp Hose Fittings SAE 45 Female Swivel, Danfoss E Series Crimp Hose Fittings SAE 45 Female Swivel, H009, H209, H243, H265, H275, H277, H285, H435, H436, General purpose low and medium pressure hydraulics. A fault code 34 can be either a secondary or primary engine speed sensor in a 70 pin engine. In terms of failure, the 3406E is actually pretty good, especially compared to some other Caterpillar engines. I have pulled the cylinder head and checked for any problems there but the cylinders look fine (no cracks, scores, or excessive wear), and there was nothing wrong with the head gasket. Our dealer locator provides the most up-to-date information on Cat dealers close to you. If the truck runs. Cat c15 running rough sounds like injector no codes but found no change in engine running sound untill cutting out #4 - Answered by a verified Technician. You will often see, including on our website, that the same part will fit the 3406E, C15, and C15 ACERT. UNIDADE 1: VRZEA PAULISTA/SP. Are you curious about your Caterpillar 3406E diesel engine? Natural Disaster Assistance & Fraud Protection. This can lead to an injector cup failure from compression in your fuel system, worn O-rings, and a faulty injector hold-down bolt - taking you off the road and money out of your pocket. And all of these components are made in an ISO 9001:2008 certified facility, so you know their production is no joke. cat 3406e running roughmoen caldwell kitchen faucet reviews. 1 Year The output of the transfer pump goes into housing (15). Various attachments are available to shorten the time it takes for the engine to reach operating temperature by heating the coolant or the inlet air. Terms of Use Come join the discussion about performance, builds, ecodiesel, towing capacity, modifications, classifieds, troubleshooting, maintenance, and more! The timing could not have been more perfect, as there was a construction boom after World War II that caused the company enormous success that is still showing. And these injectors come from the same place that supplies injectors for several of the big OE companies, so its like youre getting Caterpillar injectors for a really low price. This track system is what gave Caterpillar its name, as the unique way the machines moved was often compared to caterpillars. CONSTANT BLEED VALVE This superstar cylinder head fits the 3406E, the C15, and the C15 ACERT. Black or white idle or load. All Cat electronic engines feature a Cold Start Strategy that is activated when the coolant temperature falls below a certain point. Caterpillar 3406E/C15/C15 ACERT Cylinder Head, New. Position for oil pressure shutoff (attachment). Cat 3406e injector issue. I think he drove it this way a couple of weeks before I started working on it. Contact our team with any change suggestion. A good camshaft like this can enhance your engines power, spool up times, and overall performance, making it one of the most important parts in your engine. I bob-tailed the truck down the road and it has a very noticeable "miss" feel to it. Please try a current version of an alternate browser (i.e. This particular injector has a new spill valve actuator assembly, NOP spring, washer, shim, stop, and o-rings. Internet Explorer users may experience issues with certain features of our site. omparing the 3406E, the C15, and the C15 ACERT, Caterpillar 3406E/C15/C15 ACERT Cylinder Head, New, Caterpillar C15/3406E Turbocharger with Wastegate, New, Caterpillar 3406E/C15 Fuel Injector, Remanufactured, Diesel Engine Product Spotlight: Case Skid Steer Common Rail Injectors and High-Pressure Pump, Diesel Engine Product Spotlight: Case/New Holland Fuel Injector, OEM vs. HHP Bosch Diesel Engine Supply Chain, Heavy Duty Diesel Engine Tech Tips & How To Help. I don't have an older 3406E 40 pin service manual, but I'll bet a $100 that it's the cam timing/speed sensor on the engine. Calculate your monthly payment. Engine coolant temp, amb pressure, intake air temp, fuel temp sensor and boost sensor readings all affect fuel timing and delivery so monitor them when engine is running rough. By clicking "I Agree" or by using the Google Maps functionality to obtain driving directions, you acknowledge and agree that use of Google Maps is subject to the then-current Google Maps/Google Earth Additional Terms of Service at 3406E and 3456 Industrial Engines - Main Bearing Journal Refer to Guideline For Reusable Parts And Salvage Operations, SEBF8009, "Main and Connecting Rod Bearings" and Guideline For Reusable Parts and Salvage Operations, SEBF8041, "Specifications for Crankshaft in Caterpillar Engines". More technical details, like: bucket capacity max., steering mode, lifting force, dimension lxwxh, cylinder bore x stroke are available in the full technical specs. As awesome as this kit is, dont assume its the one for you. From the channel, the fuel goes through check valve (13) into the bottom of priming pump (4), through the priming pump, out check valve (14) and into passage (34) in the housing. Fuel can go from the housing in three ways. I thought your fuel pressure seemed a bit low but not enough for the problem that you are having. Governor control shaft. If you want to get the same turbo for even less money, we offer aremanufactured versionof it too. Forged parts are much stronger and more reliable than cast parts. A fuel sample was taken but I havent gotten the results back yet. I would make sure had no air in fuel before replacing hard parts. Caterpillar C15/3406E Camshaft, NewP200426This particular camshaft is completely new and has been thoroughly tested. I also replaced the three worst sounding injectors. Is your Caterpillar 3406E overheating, running rough, or showing signs of a misfire? Doosan at SaMoTer - Italian Premiere of New DEVELON Brand, engcons new 2023 catalogue, with even smarter products to change the world of digging, Trackunit brings site-focused approach in fresh downtime drive. By checking this box and clicking the "Send me job offers" button below, I represent that I: By checking this box and clicking the "Send me job offers" button below. While loading in the field or dumping at the dryer we let them run once you go to take off runs fine until you get up over 1500 rpm and it will sputter a little but still has good power. Save my name, email, and website in this browser for the next time I comment. It has undergone both synthetic performance tests and durability tests to prove that it will perform perfectly. and Google Privacy Policy at The 3406Es are also known to have pretty bad oil leaks, especially from the rear structures and flywheel housing. Check valve. After completing the CAPTCHA below, you will immediately regain access to the site again. Various work-arounds were made to try and solve this problem, but none were cost-effective or timely. 28. 19. shovel and teeth. A third-party browser plugin, such as Ghostery or NoScript, is preventing JavaScript from running. No matter where you go in the world, Caterpillar and Cat dealers are there with the parts and expertise to keep your engine running. Sign In to personalize your Cat.com experience, If you already have an existing account with another Cat App, you can use the same account to sign in here. Wether you are a dealer or end user, LECTURA can guide you to the right direction. Well turbos are things everyone will try to sell you, but not everyone can do right. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. But dont worry - the rest of our kits are just as awesome. When this thing is running it has almost no blowby coming out the breather hose and the owner says he never has to add oil between oil changes. I think you replaced the fuel pressure regulator when had the rough running after overhaul. He Checked the advance and said it was fine.He changed the gov springs so it would turn 2200 no load. We will require an engine serial number to match you up with the kit that will properly fit your engine. Adail Eduardo Gut, 2800 Stio do Mursa Coordenadas Geogrficas: -23.240750,-46.828250. 6-11 Months There is never any smoke either. In no way is it implied that the products listed to fit these manufacturers models are original equipment parts, rather they are replacement aftermarket parts and accessories. I had also ran a clear line directly off of the pump into a jug of fuel along with the return line and let it run a while to eliminate possibility of bad fuel, air in fuel and fuel restriction problem. It was dead on. It is most notable idling around 900 rpm or about anytime driving down the road and engine is warmed up. Both companies prospered in the early 1900s because of World War I, but business fell drastically after the war. Or, onboard construction technology that helps you get to grade faster, hit target payloads, and keep you safe. Sorry this is so long but I'm having a problem with a 3406E 5EK engine. From unique design to proven results, Cat filters and fluids deliver industry-leading protection for your Cat equipment. Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by JCMtrans, Jun 2, 2019. This strategy can advance the fuel injection timing even when the rpm is low, or make the engine run on a portion of the cylinders until the engine is warm. Bell L2606E specifications, Weight: 24.89t Standard tyres: 26.5R25 Bucket width: 3.27m Bucket capacity: 4.7m Bucket capacity min. You're a power user moving through this website with super-human speed. 21. This is because fuel injection timing is controlled by software rather than mechanical devices. 31. To perform diagnostics correctly, you need the proper information, this fault code manual gives you the best information. 3. Was the head checked during the overhaul? Each company we work with has specific experience requirements for their drivers. Apparently the crank has been cracked this whole time and I just finished it off. of fuel go back to the fuel tank, through return line (8) when the pressure in the housing is 25 to 32 psi (170 to 220 kPa). I just watched the return line spilling fuel into a jug. Rather than issue a recall, Caterpillar handled the crankshaft problem as they came up, and has been pretty good about replacing the defective ones when a problem is reported. Basic model with ROPS cabin, std. My intake temp sensor is new by the way. I tried a test ECM but still no change. A forum community dedicated to Diesel engine owners and enthusiasts. I would sure welcome any thoughts any of you would have on this problem. Cat 3406E Reman Long Block (Complete) (Tier 2) Description: Cat Reman long blocks are an assembled block, crankshaft, cylinder packs, cylinder head, camshaft, valve mechanism, front geartrain, front housing, water pump, accessory drive, and lifting eyes, together with a shipped-loose fuel transfer pump, and oil cooler. The soft earth out in California wasnt firm enough for the tractors to work on, and they kept sinking. In CDL School Now It was replaced by the C15, which was similar in parts and horsepower. Is the smoke issue new or has it been doing this. Discover other Eaton products and accessories built to enhance this product. CDL Grad, No Experience The forged casting also has a secret sauce with more nickel than your standard cylinder head, which adds more strength and durability. Privacy policy I wouldn't do a timing cal on a test ECM. : 4.7m - Transport length: 9.01m. Flexibility each job requires with the performance and productivity you expect. By clicking "I Agree" or by using the Google Maps functionality to obtain driving directions, you acknowledge and agree that use of Google Maps is subject to the then-current Google Maps/Google Earth Additional Terms of Service athttps://developers.google.com/maps/terms-20180207#section_9_3 and Google Privacy Policy at https://policies.google.com/privacy, Note that by entering data in this application for purposes of obtaining driving directions, you are providing such data directly to Google LLC and/or its affiliates.